Aerofab

Off-Line G-Code Programming

• Unigraphics 11.0
• Vericut - NC Verification
• Surf-Cam 6.0
• SolidWorks 2016

• 2 Hand Pierce – Whitney
• 1 Hand Brake/Bender – Diacro 1
• 1 Roper Press – Whitney
• 1 Hydraulic Punch Press – Scotchman
• 2 Drill Presses – Single Head
• 1 Conventional Mill
• 2 Belt Sanders
• 1 Sander P/G – Wet-Dry
• 1 Nibbler
• 1 Hand Notcher
• 1 Hand Roll Form – Slip Roll Pex
• 1 Surface Grinder
• 2 Expanders – 5 Ton, 48”
• 1 Hand Riveter – Cherry
• 4 Riveters – 2” Max, 7.5” Max, 9” Max, & 36” Max

• 1 Press – Verson – 500 Ton Draw Forming – 72” deep, 120” wide, 45” open height
• 1 Press – Fjellman – 250 Ton Draw Forming – 40” deep, 59” wide, 39” open height
• 1 Press – Rogers – 250 Ton Draw Forming – 48” deep, 60” wide, 29” open height
• 1 Press – Dake – 125 Ton Hydraulic – 36” deep, 40” wide, 28” open height, 7” closed height
• 1 Press – Bliss – 125 Ton Mechanical – 30” deep, 48” wide, 24” open height
• 1 Press – Logan – 125 Ton Hydraulic – Hot Forming – 36” deep x 48” wide x 28” open height – Ajax Electric Pack up to 1,200 degrees (F)
• 1 Press – Logan – 75 Ton Hydraulic – Hot Forming – 30” deep x 35.75” wide x 24” open height – Ajax Electric Pack up to 1,200 degrees (F)
• 1 Press – Modern – 50 Ton Hydraulic – Hot Forming – 16” deep x 22” wide x 22.5” open height – Electric Heating element up to 900 degrees (F)
• 1 Press – Modern – 30 Ton Hydraulic – Hot Forming – 16” deep x 22” wide x 11” open height – Electric Heating element up to 900 degrees (F)
• 1 Press – Kiln – Pre-Forming Heat – 14” deep, 14” wide, 26” open height (at angle)
• 1 Press – Impact – 6 Ton Hydraulic
• 1 CNC Press Brake – Accurpress 7608, 60-Ton, 8 Ft. Length, with ETS 100 & 3000 Control Software
• 1 Press – Diacro – 17 Ton – 48” Brake Form
• 1 Press – Diacro – 36 Ton – 72” Brake Form
• 1 Press – 200 Ton Brake Form – 12 foot
• 1 Press – Diacro – Arbor Press
• 1 Press – Enerpac – 100 Ton
• 1 Notcher – 8 Ton
• 1 Roll Form – Power Roll
• 1 Expander – Enerpac
• 1 Tumble/Deburr
• 1 Grit Blaster

• 1 VTL – Omega VT5-16N – 66” Max Turning Diameter with Max Turning Height of 63” – 16 Tools, 2 Axis1
• 2 VTL’s – Omega 60 – 53” Max Turning Diameter with Max Turning Height of 31.5” – 12 Tools, 2 Axis
• 2 NC Lathes – Okuma LB15 – 9.84” Max Turning Diameter with Max Turning Length of 19.69” – 12 Tools, 2 Axis
• 2 NC Lathes – Mori Seiki NLX2500SY/700 – 14” Max Turning Diameter with Max Turning Length of 27.75” – 12 Tools, 2 Axis
• 1 NC Lathe – Mori Seiki SL400B/800 – 24.40” Max Turning Diameter with Max Turning Length of 37.71” – 12 Tools, 2 Axis
• 1 NC Lathe – Mori Seiki SL403C/2000 – 24.40 Max Turning Diameter with Max Turning Length of 81.41” – 12 Tools, 2 Axis
• 2 NC Lathes – Mori Seiki QTN 350MY-II – 16.53” Max Turning Diameter with Max Turning Length of 60.31” – 12 Tools, 3 Axis
• 1 NC Lathe – Mori Seiki CL25A – 17.72” Max Turning Diameter with Max Turning Length of 18.9” – 10 Tools, 2 Axis
• 1 NC Lathe – Mori Seiki SL300B – 16.5” Max Turning Diameter with Max Turning Length of 27.9” – 10 Tools, 2 Axis
• 1 NC Lathe – Mori Seiki NZ2000T2Y – 12.6” Max Turning Diameter with Max Turning Length of 10.2” – Twin Spindle & Twin Turret with 16 Tools per Turret, 7 Axis
• 1 NC Lathe – Mazak Intergrex 200-3ST – 20” Max Turning Diameter with Max Turning Length of 40” – Twin Spindle & Twin Turret with 40 Tool Magazine (Upper Turret) & 9 Tool Magazine (Lower Turret), 5 Axis
• 2 NC Mills – Mazak Integrex E-1550V/10 – 78.74” Max Work Piece Diameter with Max Work Piece Height of 56.69” – 40 Tools (Standard Option), 5 Axis
• 1 NC Mill – Mazak Integrex E-1060V/8 – 49.21” Max Work Piece Diameter with Max Work Piece Height of 49.21” – 80 Tools, 5 Axis
• 3 NC Mills – Mazak Horizontal Nexus 8800 – 78.74” x 63” Max Work Piece Size – 60 Tools, 4 Axis
• 3 NC Mills – Mazak Variaxis 630-5X – 28.74” Max Work Piece Diameter with Max Work Piece Height of 19.69” – 80 Tools, 5 Axis
• 2 NC Mills – Mazak Nexus 510C – 51.18” x 21.65” Table Size with Distance from Spindle Nose to Table Top of 5.90” to 29.9” – 30 Tools, 3 Axis
• 1 NC Mills – Mazak MT-V-515 – 51.18” x 21.65” Table Size with Distance from Spindle Nose to Table Top of 7.8” to 29.9” – 30 Tools, 3 Axis
• 1 NC Mills – Mazak MT-V-550A – 55.12” x 21.65” Table Size with Distance from Spindle Nose to Table Top of 7.87” to 29.53” – 30 Tools, 4 Axis
• 1 NC Mill – Clausing – 10” x 54” Table Size with 15” x 36” Travel
• 1 Grinder – Brown & Sharp 1436U – 14” Swing, 36” Travel
• 1 Grinder – Walter Helitronic 30NC – 10” Diameter Swing, 10” Travel – 3 Axis
• 1 Grinder – Cincinnati – 11” Swing, 13.5” Max Spindle Centerline with 10” x 24” Table Travel
• 2 Grinders – Cincinnati – 11.5” Max Spindle Centerline with 10” x 16” Table Travel
• 1 Lathe – Cincinnati Tool Room 26 – 36” Swing with 72” Bed
• 1 Lathe – Nardini 1760 – 17” Swing with 60” Bed
• 1 Lathe – TOS – 17” Swing with 42” Bed
• 2 Lathes – Hardinge – 11” Swing with 20” Bed
• 2 Mills – Bridgeport – 9” x 42” Table with 12” x 24” Travel

• 1 Weld Machine – Syncowave Automatic TIG – Miller 350, Jet Line Controls, Turn Table & Boom Torch Head – Used for cylinder parts to flanges, various sizes
• 1 Weld Machine – Automatic Line Welder – Miller TIG Rig 385, Jet Line Controls, Used for cylinder parts, Butt weld applications, and capable of welding penetrating T-Joints
• 3 Weld Machines – Miller Dynasty 200 – Manual TIG
• 2 Weld Machines – Miller Syncowave 250DX – Manual TIG
• 1 Weld Machine – Miller Dynasty 300 – Manual TIG
• 3 Weld Machines – Miller Syncowave 350 – Manual TIG
• 2 Weld Machines – Miller Syncowave 350LX – Manual TIG
• 1 Weld Machine – Miller Syncowave 351 – Manual TIG
• 2 Weld Machines – Ransom 1,000 Positioner, Maximum 1,000 lbs., Holds fixtures in welding position
• 3 Weld Machines – Aircrafter Positioner, Used for small-size products for manual or semi-automatic welding
• 3 Weld Machines – Jet Line Positioner, Used for medium-size products for manual or semi-automatic welding
• 1 Weld Machine – Aronson Positioner, Used for large-size products for manual welding
• 2 Weld Machines – Unitek Poke Welder, Used for thin gauge foil (>.001”), welding foil to thicker material
• 1 Weld Machine – Sciaky Spot Welder, 3-Phase, Qualified for .011” - .120”
• 1 Weld Machine – Sciaky Seam Welder, 3-Phase, Qualified for .010” - .125”
• 1 Weld Machine – MIG – Miller 250
• 1 Plasma Torch Zip Cutter – Miller – Cuts up 3/8” aluminum, stainless steel, mild steel
• 1 Stud Welder – IWT, Lynx-Titan – For steel and aluminum studs, Capacitor Settings of 55-175
• 1 Orbital Welder – Polysoude PS164-2, 160 amp power source, Used for Tubes, With Heads up to 4” O.D., Using Consumable T-Rings

• 1 Vacuum Furnace – Sunbeam Bottom Loader – Working Hot Zone of 58” diameter x 54” height, Maximum load capacity of 3,500 lbs., Temperature Range of 1,000 – 2,200 degrees (F), Class 3B +/15 degrees, Vacuum < 1 Micron
• 2 Vacuum Furnaces – Ipsen Front Loader – Working Hot Zone of 36.5” wide x 54.5” deep x 28” high, Maximum load capacity of 2,000 lbs., Temperature Range of 1,000 – 2,200 degrees (F), Class 3B +/- 15 degrees for 1,000 to 2,200 degrees (F), Vacuum < 1 Micron
• 1 Vacuum Furnace – Brew Front Loader – Working Hot Zone of 15” wide x 30” deep x 15” high, Maximum load capacity of 500 lbs., Temperature Range of 1,000 – 2,200 degrees (F), Class 3B +/- 15 degrees for 1,000 to 2,200 degrees (F), Vacuum < 1 Micron
• 1 Open Air Oven – Cooley – Working Hot Zone of 36” wide x 60” deep x 30” high, Maximum load capacity of 500 lbs., Temperature Range of 150 – 1,300 degrees (F), Class 5D +/- 25 degrees
• 1 Open Air Oven – EMCO Walk-In – Working Hot Zone of 56” wide x 90” deep x 56” high, Temperature Range of 200 – 650 degrees (F), Class 5D +/- 25 degrees
• 1 Clean Room – 15’ x 25’ – Braze Alloy Application with 3 applicators, Tack Weld, Scales

• 2 Coating Booth – 10’ x 12’ Acoustic Enclosure – FANUC R30iA/M710 Robot – Praxair 7700 PLC Auto-Controlled Plasma System
• 2 Coating Booths – 10’ x 12’ Acoustic Enclosure – FANUC R30iA/M710 Robot – Praxair 3700 Manual-Controlled Plasma System
• 1 Coating Booth – 10’ x 12’ Acoustic Enclosure – FANUC RJ-3iB/M710 Robot – Praxair 3700 Manual-Controlled Plasma System
• 1 Coating Booth – 10’ x 12’ Acoustic Enclosure – FANUC RJ-3/M710 Robot – Stellite JetKote II Manual Controlled HVOF System
• 1 Coating Booth – 10’ x 12’ Acoustic Enclosure – FANUC RJ-3/M710 Robot – Praxair 3700 Manual-Controlled Plasma System
• 1 Coating Booth – 12’ x 12’ Acoustic Enclosure – FANUC RJ-2/M710 Robot – Progressive PLC Auto-Controlled Plasma System
• 2 Coating Grit Blasting Machines

• 2 YAG Laserdyne 795XL/CL50K Machines – 6 Axis: X Axis – 80”; Y Axis – 40”; Z Axis – 40”; U Axis – 16” dia.; C Axis – +/- 450 degrees; D Axis – +/- 135 degrees – Optical Focus Control and Break-Through Detection
• 4 YAG Laserdyne 780/JK 704 Machines – 7 Axis: X Axis – 32”; Y Axis – 27”; Z Axis – 27”; B Axis – 40”; A Axis – 10” dia.; C Axis – +/- 135 degrees; D Axis – +/- 135 degrees – Auto Focus Control
• 1 YAG Laserdyne 780/JK 704 Machine – 8 Axis: X Axis – 32”; Y Axis – 27”; Z Axis – 27”; B Axis – 40”; A Axis – 10” dia.; U Axis – 18” dia.; C Axis – +/- 135 degrees; D Axis – +/- 135 degrees – Auto Focus Control
• 1 Co2 Laserdyne 890/PRC Machine – 7 Axis: X Axis – 96”; Y Axis – 72”; Z Axis – 36”; A Axis – 10” dia.; U Axis – 25” dia.; C Axis – +/- 450 degrees; D Axis – +/- 135 degrees – Auto Focus Control

• 1 Fast Hole EDM Machine – 2002 Current MT30S EDM Drill – Integrated with a Haas HRT 310 rotary table with 5 foot capacity
• 1 Fast Hole EDM Machine – 2000 Current MT30S EDM Drill – 57 amp supply – 12” travel, .004”-.256” diameter – Mounted on Aniliam CNC mill with 15” x 32” travel and an integrated 5-Axis Haas rotary table
• Wire EDM Machine – 2000 Sodick A500W – 5-Axis, 3R Tooling – Max Work Piece of 27.5” x 19.6” x 11” and Max weight of 1,540 lbs.
• 2 Wire EDM Machines – 1996 Hansvedt DS-2 – 2-Axis – Max Work Piece of 11.5” x 7.5” x 6.2” and Max weight of 200 lbs.
• 2 Conventional EDM Machines – 2003 Sodick AQ-55L with LN1 Controls – 5-Axis, C-Axis 200 RPM Head – Submersible 10” Hirschman Rotary Table – 24/48 Station Tool Changer with 3R Macro Combi Tool Holder
• 1 Conventional EDM Machine – 2003 Sodick AQ-35LR with LN1 Controls – 5-Axis, C-Axis 2,000 RPM Head – Submersible 3R Macro Rotary Table – 6 Tool Shuttle Tool Changer with 3R Macro Combi Tool Holder
• 4 EDM Machines – 1999 Hansvedt CS-2 with 3R Macro – Max Work Piece of 35.5” x 20.5” 13.0” and Max weight of 1,800 lbs.
• 1 EDM Machine – 1996 Hansvedt Leadman MS-2 with 3R CNC Orbiter M-Pulse control – 50 amp supply – Max weight of 650 lbs.
• 2 EDM Machines – 1996 Hansvedt CS-1 – Max Work Piece of 24.0” x 16.0” x 11.0” and Max weight of 1,400 lbs.
• 1 EDM Machine – 1985 Excello – for Large Housings and special jobs

• 1 Cincinnati Shear – 10 ft. wide cut, up to ¼ inch mild steel
• 1 Kaltenback Saw
• 2 Saws – Do-All – 16” & 35” throat
• 4 Band Saws

• 1 Water Jet – Flow Corp – 3 axis, 7’ x 12’ Table
• 1 Water Jet – KMT Waterjet Systems/Streamline SL-1V50 – 5 axis, 9’ x 13’ Table

• 1 LK CMM Renishaw – PH20 Probe with Modus Software – 80” x 80” x 120” Table
• 1 Coord 3 CMM Renishaw – PH20 Probe with Modus Software – 48” x 40” x 36” Table
• 1 Laser Scanning Machine – Geomagic Handyscan 700 – Inspection and Reverse Engineering of parts from size of a quarter to size of a car
• 1 Jones & Lamson Optical Comparator
• 1 GE Rhythm CR50 Scanner for Computed Radiography – 320 KV
• 2 FPI Lines
• 1 Pressure Test Stand
• 1 Air Flow Test Bench with Computerized Flow Rate and Reporting – Flow Systems
• 6 Gauge Plate Tables with various Height Gauges, Calipers, Dimensional Measuring devises
• Lab Equipment: Rockwell Hardness Machine, Digital Micro Hardness Machine, Tensile Machine, Microscopes, Stero Scope, Ultra Precision Slide Stage, Cameras, Illuminator, Reflectormeter, PH Meter, Electronic Balance, Ultrasonic Machine, Cutters & Polishers, Scales, Vacuum Impregnator, Hot Press, Curing Oven

• 1 Degreaser Tank – Brulin 815GD – 46” wide x 70” long x 48” deep
• 1 Degreaser Tank – Brulin 815GD – 32” wide x 45” long x 36” deep
• 1 Cleaning Tank – Vitroklene – 44” wide x 70” long x 48” deep
• 1 Descale Tank – 44” wide x 70” long x 48” deep
• 1 Acid Tank – 28” wide x 70” long x 48” deep
• 2 Rinse Tanks – 44” wide x 70” long x 48” deep
• 1 Ultrasonic Cleaner – 12” wide x 17” long x 16” deep
• 1 Carousel – 36” wide x 120” long x 32” deep

• 2 Overhead Crane & Hoist – 2-Ton & 1-Ton
• 26 Swing Arm Crane & Hoist – ¼ Ton through 2-Ton
• 2 Tow Motors – Caterpillar 35
• Inventory Storage Tower – Gearhead – Computerized storage of purchased and manufactured components by lot number – 61 shelves (4’ x 10’ each)
• MRP – BaaN – Complete resource planning and manufacturing control